Predictive Maintenance at Scale with Machine Learning

Insurance Operations

30% reduction in unplanned downtime, 5x data growth, and increased operational reliability

Background

In heavy industry, unplanned downtime can cost millions. Our client operates across multiple large-scale manufacturing and energy sites and needed a proactive approach to equipment maintenance—one that could scale with their rapidly expanding data infrastructure.

The Challenge

The company was dealing with costly, frequent equipment failures due to undetected wear and tear. Traditional maintenance models—time-based or reactive—were inefficient and inconsistent. With thousands of machines in operation, early fault detection at scale was essential.

The Solution

Azranta worked with the client to implement a full-scale predictive maintenance platform powered by machine learning. The system involved:
📡 Monitoring 85,000+ vibration sensors across critical machinery
🧠 Running 15,000+ machine learning models in parallel to analyze sensor patterns
⏱️ Real-time predictions of part degradation and failure risks
🔁 Automated maintenance alerts integrated into their existing ERP and CMMS workflows

What the Retail Chain Said

With Azranta’s predictive maintenance platform, we’re not reacting to breakdowns—we’re preventing them.

This case showcases how data at scale—when combined with intelligent ML architecture—can turn raw sensor noise into actionable insight. The result? Fewer breakdowns, more uptime, and a truly data-driven maintenance culture.

review our framework

30% reduction in unplanned equipment downtime, translating into millions in cost savings

5x growth in data volume handled, with scalable infrastructure to support further expansion

Smarter, targeted maintenance interventions, reducing spare part costs and labor hours

Fewer emergency repairs, contributing to safer, more stable operations

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Frequently Asked Questions

What does Azranta do, exactly?

We specialize in designing AI-driven and automation-first solutions that eliminate inefficiencies and boost business performance. From robotic process automation (RPA) to custom AI integrations, we help you move faster, smarter, and leaner.

What industries do you work with?

We’ve worked across finance, healthcare, logistics, retail, and more. If your business has repeatable processes, legacy systems, or data bottlenecks—we can help.

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Is AI right for my business—even if we’re not tech-heavy?

Absolutely. Whether you’re a traditional enterprise or a modern digital player, AI and automation can unlock value in places you didn’t expect—without needing a full IT overhaul. We start simple and scale smart.

How fast can we see results?

Most of our clients start seeing measurable impact—like reduced costs or time savings—within 30 to 90 days. We focus on quick wins and long-term gains, customized to your goals.