Reducing Defects and Boosting Precision with ML-Guided Laser Systems
Insurance Operations
25% defect reduction, improved efficiency, and ROI expected in 2.5 years
Background
In high-precision manufacturing environments—like aerospace or automotive composites—minor inaccuracies can lead to costly defects or product rework. Our client, a leading fiberglass component manufacturer, needed a solution that would boost quality while streamlining manual processes.
The Challenge
Workers layering fiberglass by hand faced difficulty maintaining consistent placement. This variability led to material waste, structural defects, and increased inspection and correction time. Manual quality control couldn’t catch all issues in time, creating downstream costs.
The Solution
Azranta engineered a machine learning–powered visual guidance system integrated directly into the production line. The solution included:
🔦 Laser grid projection to guide workers with real-time visual cues for precise fiberglass placement
📷 An array of high-resolution cameras to monitor each layer in real time
🧠 Computer vision algorithms to detect misalignments, gaps, and defects immediately
📊 Automated alerts and dashboards to track quality metrics and guide corrective actions
What the Retail Chain Said
The ML-guided laser system has transformed our production floor. Our teams are faster, more accurate
This case illustrates how intelligent automation doesn’t just replace human work—it amplifies precision and consistency, leading to tangible cost savings, improved product quality, and scalable manufacturing excellence.
Like our Case Studies
Lets Connect to Talk More on this
Request a Newsletter
Ready to Work Together? Build a project with us!
Learn More From
Frequently Asked Questions
We specialize in designing AI-driven and automation-first solutions that eliminate inefficiencies and boost business performance. From robotic process automation (RPA) to custom AI integrations, we help you move faster, smarter, and leaner.
We’ve worked across finance, healthcare, logistics, retail, and more. If your business has repeatable processes, legacy systems, or data bottlenecks—we can help.
Not with us. Our modular, cost-efficient approach minimizes risk while maximizing ROI. Think of it as future-proofing your operations—without breaking the bank.
Of course. That’s the best place to start. We offer a free discovery call where we explore your current challenges and map out where automation or AI could deliver the most value.
Click Here to Schedule a meeting.
Absolutely. Whether you’re a traditional enterprise or a modern digital player, AI and automation can unlock value in places you didn’t expect—without needing a full IT overhaul. We start simple and scale smart.
Most of our clients start seeing measurable impact—like reduced costs or time savings—within 30 to 90 days. We focus on quick wins and long-term gains, customized to your goals.